Tyvek Medical Blister Heat Press
Power: 5KW 8KW 12KW
Voltage: 380V 50/60Hz 380V 50/60Hz 380V 50/60Hz
Frequency: 27.12MHz 27.12MHz 27.12MHz
Input Power: 8KVA 15KVA 25KVA
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Product Details ofTyvek Medical Blister Heat Press
Product Introduction
In the field of medical sterile packaging, unstable pressure and uneven temperature control of traditional heat presses often cause weak edge sealing and material brittleness in Tyvek packaging, leading to risks of microbial intrusion and shortened sterile shelf life.This Tyvek medical blister heat press features a closed-loop servo pressing system with ±0.01mm accuracy, increasing edge sealing strength by 40% and reducing microbial intrusion risk to below 0.5%.Paired with a zoned constant temperature mold head, it ensures uniform material heating, keeping the brittleness rate within 0.1% and effectively extending the sterile shelf life.Equipped with a fully enclosed dust cover and infrared safety grating, it blocks production contamination and ensures operational safety, making it an ideal choice for improving medical packaging quality.
Product Features
Servo-Driven Precision Pressing: The closed-loop servo system achieves ±0.01mm pressing accuracy, increasing the edge sealing strength of Tyvek blister packs by 40% and reducing microbial intrusion risk to below 0.5%, meeting the requirements of mainstream medical packaging production.
Zoned Constant Temperature Heating: The mold head uses zoned temperature control with ±0.5℃ accuracy, ensuring uniform heating of Tyvek materials and keeping the brittleness rate within 0.1%, extending the sterile shelf life.
Dust & Safety Protection: A fully enclosed dust cover effectively blocks particulate contamination in the production environment; paired with an infrared safety grating to prevent accidental pinching, ensuring production safety.
Multi-Specification Compatibility: Core compatibility with Tyvek medical blister packaging; also works with dialysis paper and composite films for sterile packaging of syringes, scalpels, and other consumables, enabling one-machine multi-use.
Product Parameters
|
Item |
YJ-ST-5KW |
YJ-ST-8KW |
YJ-ST-12KW |
|
Power |
5KW |
8KW |
12KW |
|
Voltage |
380V 50/60Hz |
380V 50/60Hz |
380V 50/60Hz |
|
Frequency |
27.12MHz |
27.12MHz |
27.12MHz |
|
Input Power |
8KVA |
15KVA |
25KVA |
|
Rectifier |
Silicon Diode |
Silicon Diode |
Silicon Diode |
|
Electron Tube |
7T85RB |
7T69RB |
3130RB |
|
Pressure |
350KG |
350KG |
500KG |
|
Interval |
150MM |
150MM |
150MM |
|
Inner Size |
150MM |
150MM |
150MM |
|
Upper Size |
300×120MM |
300×120MM |
300×120MM |
|
Lower Size |
750×350MM |
750×350MM |
750×350MM |
|
Welding Time |
0-10S |
0-10S |
0-10S |
Place Detail Page Pictures
Application Scenarios
Syringe Sterile Packaging: Traditional equipment causes poor sealing and microbial intrusion; this machine's precision pressing technology reduces risk to 0.5%, and can be extended for Tyvek blister packaging of infusion sets.
Surgical Instrument Packaging: Conventional equipment causes Tyvek brittleness and delamination; this machine's zoned temperature control ensures material integrity, meeting sterile packaging needs for scalpels and forceps.
Diagnostic Reagent Packaging: Conventional equipment cannot adapt to small-size packaging; this machine supports custom mold heads for precise pressing of diagnostic reagent cards, improving packaging efficiency and stability.
FAQ
Q: What types of medical packaging substrates is this machine compatible with?
A: It is mainly compatible with Tyvek rolls, medical dialysis paper, sterile composite films and rigid blister sheets. For special materials, you can send samples for customized adaptability testing.
Q: What mandatory configurations does the machine have for safe production?
A: It comes standard with a fully enclosed dust-proof cavity to isolate dust pollution, equipped with infrared safety grating that automatically stops when foreign objects are detected, plus an emergency stop button for triple protection to ensure operational safety.
Q: Besides medical blister packaging, what other related products can it process?
A: It can be extended to process medical catheter outer packaging, sterile sampling bag sealing, and diagnostic kit shell heat-sealing, meeting the packaging production needs of multiple types of medical consumables.
Q: What key skills do new employees need to master to operate this machine?
A: New operators need to master three core skills: touchscreen parameter setting, mold head alignment and calibration, and material feeding rhythm control. With our step-by-step instruction manual, they can work independently quickly.
Q: Which wearing parts need regular replacement during machine operation, and what is the replacement cycle?
A: The main wearing parts are heating tube sealing rings and grating sensor probe shields. Sealing rings are recommended to be replaced every 3-4 months, and probe shields can be replaced on demand. Spare parts can be stocked in advance to reduce downtime risks.
Q: What specific information do we need to provide for customized welding mold heads?
A: You need to provide accurate dimension drawings of packaging products, substrate thickness parameters, and welding edge width requirements. Sending finished product samples together can greatly improve the matching degree of customized mold heads.
Q: How to ensure that the machine body and core components are not damaged during transportation?
A: The machine is packaged with thick wooden pallets and moisture-proof films, core components are equipped with shock-absorbing buffer cotton, key parts are labeled with anti-collision signs, and professional large-scale equipment logistics providers are entrusted for delivery throughout the process.
Q: Tyvek material thickness varies in different batches. How does this machine ensure stable pressing effect?
A: The machine is equipped with a pressure adaptive compensation system, which can automatically fine-tune the pressing pressure according to material thickness. Combined with real-time temperature monitoring, it ensures consistent welding quality for different batches of materials
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