Product Introduction

In the pet product packaging industry, items with sharp components (such as nail clippers and pet combs) face two major production challenges: traditional single-station machines lack efficiency, leading to peak season delivery pressures; standard hard die heads easily pierce blister films, causing high material waste and increased costs. This Four station blister packaging machine is engineered to solve these issues. It achieves 3x higher efficiency through a 4-station cam indexing turntable that enables simultaneous loading, welding, cooling, and unloading. Equipped with a pet product-specific flexible buffer bonding head, it reduces the blister film piercing rate to below 0.1%, significantly minimizing material waste and making it an ideal choice for pet product manufacturers.

Product Features

Meets large-scale packaging needs for pet products: The 4-station cam indexing turntable enables simultaneous loading, welding, cooling, and unloading, allowing operation by a single worker without additional labor or equipment.

Targets blade-induced film piercing for nail clippers: The pet product-specific flexible buffer bonding head disperses pressure from sharp components, reducing material scrap rate by 30%.

Detects debris sparks in 0.03 seconds: The debris-level intelligent spark protection system instantly cuts off high-frequency output to prevent spark damage and ensure uninterrupted production.

Product Parameters

Item	Model 1	Model 2	Model 3
Power	8KW	10KW	12KW
Voltage	380V 3P	380V 3P	380V 3P
Frequency	27.12MHz	27.12MHz	27.12MHz
Input Power	15KVA	18KVA	22KVA
Rectifier	Silicon	Silicon	Silicon
Electron Tube	7T85RB	7T85RB	7T85RB
Pressure	0.4-0.7MPa	0.4-0.7MPa	0.5-0.8MPa
Interval	1-99s	1-99s	1-99s
Inner Size	400×500mm	500×600mm	600×700mm
Upper Size	350×450mm	450×550mm	550×650mm
Lower Size	350×450mm	450×550mm	550×650mm
Welding Time	0.2-9.9s	0.2-9.9s	0.2-9.9s

Place Detail Page Pictures

Application Scenarios

Pet Nail Clipper Packaging Scenario：A pet product factory previously used single-station machines, achieving a daily capacity of 5,000 pieces with a 22% film piercing rate and requiring 2 operators. After switching to this machine, one operator can achieve a daily capacity of 12,000 pieces, with the piercing rate dropping to 0.08%, ensuring on-time delivery during peak seasons.

Pet Comb Packaging Scenario：Sharp pet comb teeth often pierce blister films, leading to air leakage, product moisture damage, and high after-sales complaints. With this machine, the flexible die head fits comb tooth contours perfectly, achieving IP54 sealing after welding and reducing moisture-related complaints by 40%.

FAQ

1.Q: When packaging pet nail clippers with sharp blades, how to prevent the blister film from being pierced?

A: The machine is equipped with a pet product-specific flexible buffer bonding head. The flexible layer on the die head surface disperses the concentrated pressure of the blade, reducing the blister film piercing rate to below 0.1%, which is fully suitable for packaging sharp components.

2.Q: The 4-station machine greatly improves productivity-will high speed cause positioning inaccuracy?

A: No. The core 4-station cam indexing turntable adopts high-precision processing technology, with station switching error ≤0.02mm. Even at high speed, the welding position remains consistent, ensuring high neatness of packaged products.

3.Q: After sparks are caused by debris on the blister film, does the machine need manual reset?

A: No. The debris-level intelligent spark protection system responds automatically. It detects sparks and cuts off output in 0.03 seconds, and resumes operation automatically after the fault is eliminated, without manual intervention and no production delay.

4.Q: Our factory packages both nail clippers and pet combs-how long does it take to change the die head?

A: The die head has a quick-release design. Changing between die heads for nail clippers and pet combs takes only 5 minutes. No disassembly and debugging are required, and production can start immediately after replacement, with almost no impact on productivity.

5.Q: Packaged pet products are shipped by sea-will they open in high temperature and humidity environments?

A: No. High-frequency molecular welding fuses the molecules of the blister film and paper card, with a bonding strength ≥15N/cm. It not only passes the 1.2m drop test, but also maintains stable sealing without opening in high temperature and humidity marine environments.

6.Q: There is high labor turnover in the workshop-how long does it take to train new workers to operate this machine?

A: For pet product packaging, the machine has preset standard parameters. New workers only need to learn the basic operations of loading and unloading, and can work independently in 10 minutes, without professional technical training.

7.Q: Will the heat generated during machine operation deform the blister film?

A: No. The welding time of the equipment is precisely controlled within 0.2-9.9s, combined with the 4-station synchronous cooling design. The packaged products will be quickly shaped after welding, without shrinkage and deformation caused by residual heat.

8.Q: The 4-station structure is more complex than the single-station-how convenient is maintenance if a fault occurs?

A: Very convenient. The core components of the equipment are modularized, such as the cam turntable and spark protection system, which are independent units. Subsequent maintenance only requires replacing the corresponding module without disassembling the entire machine, and the maintenance efficiency is 50% higher than that of traditional equipment.

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