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15-25KW HF Tarpaulin Welding Machine
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15-25KW HF Tarpaulin Welding Machine

15-25KW HF Tarpaulin Welding Machine

Item: Model 1 Model 2 Model 3
Power: 15KW 20KW 25KW
Voltage: 380V 3P 380V 3P 380V 3P
Frequency: 27.12MHz 27.12MHz 27.12MHz
Input Power: 28KVA 35KVA 42KVA
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Product Details of15-25KW HF Tarpaulin Welding Machine

Product Introduction

 

Rainproof tarpaulins for high-speed rail construction require seamless splicing of 12m wide and 50m long fabrics. Traditional segmented welding only completes 8 meters a day, and multiple joints lead to water leakage in heavy rain. Marine deck tarpaulins demand wear-resistant, seamless joints, but manually heat-sealed seams crack in 3 months. This 15-25KW HF Tarpaulin Welding Machine enables continuous welding via a 10m ultra-long track, paired with a gantry-type movable welding head. It solves efficiency and waterproofing pain points for engineering tarpaulins and increases marine tarpaulin joint wear resistance by 6 times, fully meeting mass production needs of extra-large tarpaulins.

 

Product Features

 

10m ultra-long track system: Supports one-time continuous welding of 1-10m wide tarpaulins without segmentation. 50m long tarpaulin splicing takes only 25 minutes, 7 times more efficient than traditional equipment.

Intelligent tension control feeding table: Automatically adjusts tarpaulin tension during feeding to avoid stretching deformation. Weld straightness error ≤0.3mm, ensuring waterproof sealing of engineering tarpaulins.

High-frequency energy automatic compensation circuit: Real-time power adjustment based on tarpaulin thickness (0.8-2.0mm), no burnout for thin fabrics and full penetration for thick ones. Weld tensile strength ≥250N, meeting marine tarpaulin industry standards.

Gantry-type movable welding head: The head moves freely along the track to adapt to welding needs at different positions. With a visual operation panel, one person can complete ultra-long tarpaulin welding.

 

Product Parameters

Item

Model 1

Model 2

Model 3

Power

15KW

20KW

25KW

Voltage

380V 3P

380V 3P

380V 3P

Frequency

27.12MHz

27.12MHz

27.12MHz

Input Power

28KVA

35KVA

42KVA

Rectifier

Silicon Diode

Silicon Diode

Silicon Diode

Electron Tube

8T85RB

8T85RB

8T25RA

Pressure

0.5-0.9MPa

0.5-0.9MPa

0.6-1.0MPa

Interval

1-99s

1-99s

1-99s

Inner Size

10000mm

10000mm

10000mm

Upper Size

1200mm

1500mm

2000mm

Lower Size

1200mm

1500mm

2000mm

Welding Time

0.3-9.9s

0.3-9.9s

0.3-9.9s

 

Place Detail Page Pictures

product-750-500
product-750-500

Application Scenarios

High-Speed Rail Construction Rainproof Tarpaulin Scenario: High-speed rail box girder construction requires 12m wide and 40m long rainproof tarpaulins. Traditional segmented welding creates 8 joints, which leak in heavy rain. The machine achieves seamless continuous welding via a 10m ultra-long track, splicing 40m tarpaulin in 20 minutes. The weld waterproof rating reaches IPX7, withstanding heavy rain soaking without leakage. It completes 3 tarpaulins a day, meeting construction schedule demands.

Marine Deck Tarpaulin Scenario: Ship decks require 15m long and 8m wide waterproof tarpaulins. Manually heat-sealed seams have a wear resistance of only 2000 cycles, cracking in 3 months. The machine's high-frequency energy compensation circuit increases weld wear resistance to ≥12000 cycles, extending service life to 2 years. The seamless design prevents seawater penetration, reducing ship maintenance costs.

product-750-750

FAQ

1.Q: Can the machine weld 12m wide ultra-wide engineering tarpaulins in one continuous pass?

A: The 10m ultra-long track supports one-time welding of 1-10m wide tarpaulins. 12m wide tarpaulins can be welded in two passes, with joint strength consistent with the tarpaulin body and IPX7 waterproof rating, meeting engineering requirements.

2.Q: Can high-frequency energy fully penetrate 2.0mm thick marine tarpaulins?

A: The 25KW model's energy compensation circuit penetrates 2.0mm thick tarpaulins, with weld tensile strength ≥250N-5 times stronger than manual sewing, meeting marine tarpaulin wear standards.

3.Q: Will the tarpaulin stretch and deform during ultra-long track welding?

A: The intelligent tension control feeding table automatically adjusts tension, with a stretch rate ≤0.2%, ensuring precise tarpaulin dimensions and weld straightness error ≤0.3mm.

4.Q: Will high-frequency output stability decrease after 10 hours of continuous operation?

A: Adopts water-cooled + oil-cooled dual heat dissipation system, keeping the electron tube temperature below 55℃. High-frequency output fluctuation ≤2% after 12 hours of continuous operation, ensuring mass production consistency.

5.Q: Will welded marine tarpaulin joints degum under seawater immersion?

A: High-frequency molecular fusion fully fuses the PVC coating, with joints resisting seawater immersion for ≥180 days without degumming or cracking, meeting ship industry anti-corrosion standards.

6.Q: Can the track length be customized? What is the maximum supported length?

A: Track length supports 5-15m customization, enabling one-time continuous welding of up to 15m wide tarpaulins to adapt to ultra-wide needs in different scenarios.

7.Q: Will welded tarpaulin joints become brittle in -30℃ low-temperature environments?

A: Welding temperature is precisely controlled at 160-180℃, melting only the PVC coating without damaging the substrate. Weld toughness matches the tarpaulin body, maintaining elasticity at -30℃.

8.Q: How many operators are needed? Can ordinary workers operate it?

A: With a visual operation panel and automatic feeding system, one ordinary worker can operate independently after 2 hours of training, eliminating the need for professional technicians and reducing labor costs.

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