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Automobile Embossing Hot Press
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Automobile Embossing Hot Press

Automobile Embossing Hot Press

Item: Model 1 Model 2 Model 3
Power: 15KW 50KW 180KW
Voltage: 380V 3P 380V 3P 380V 3P
Frequency: 27.12MHz 27.12MHz 27.12MHz
Input Power: 30KVA 100KVA 360KVA
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Product Details ofAutomobile Embossing Hot Press

Product Introduction

 

In the field of automotive interior production, thick material embossing has long faced two major industry challenges: traditional equipment lacks sufficient power to process composite leather thicker than 8mm; and ordinary hot pressing modules have uneven temperature control, leading to inconsistent embossing depth that compromises the interior quality of high-end vehicles. This Automobile embossing hot press is specifically designed to solve these problems. It delivers stable pressure through a 15-180KW high-power gantry-type heavy-duty frame, achieving an embossing depth of up to 2mm. Equipped with a double-layer constant temperature hot pressing module, it ensures precise temperature control within ±1℃, improving embossing uniformity by 25%. It is the ideal choice for high-end OEMs.

 

Product Features

 

Automotive interior-specific gantry-type heavy-duty frame with 30% improved deformation resistance, supporting embossing widths of 1.2-2 meters to ensure uniform pressure distribution over large areas without local indentation.

 

Addressing the industry challenge of uneven embossing on thick materials, the double-layer constant temperature hot pressing module controls the temperature difference between upper and lower molds within ±1℃, improving embossing uniformity by 25%.

 

Embossed components pass 5,000-cycle abrasion resistance tests, meeting the stringent quality requirements of high-end OEMs.

 

Product Parameters

Item

Model 1

Model 2

Model 3

Power

15KW

50KW

180KW

Voltage

380V 3P

380V 3P

380V 3P

Frequency

27.12MHz

27.12MHz

27.12MHz

Input Power

30KVA

100KVA

360KVA

Rectifier

Silicon

Silicon

Silicon

Electron Tube

7T85RB

7T85RB

7T85RB

Pressure

0-20T

0-50T

0-120T

Interval

1-99s

1-99s

1-99s

Inner Size

1200×800mm

2000×1200mm

3000×1500mm

Upper Size

1100×700mm

1900×1100mm

2900×1400mm

Lower Size

1100×700mm

1900×1100mm

2900×1400mm

Welding Time

15-40s

15-40s

15-40s

 

Place Detail Page Pictures

product-750-563
product-750-563
product-750-563
product-750-563

Application Scenarios

New Energy Vehicle Seat Thick Material Embossing: A previous interior manufacturer used low-power equipment that could not process 8mm thick composite leather, achieving only 0.5mm embossing depth. After switching to this equipment, the embossing depth reaches 2mm, meeting the texture requirements of high-end models and successfully entering BYD's supply chain.

Commercial Vehicle Roof Large-area Lamination: Traditional equipment could not emboss 2-meter-wide commercial vehicle roofs. This equipment, with its gantry frame and automatic slide table, completes 2-meter roof lamination and embossing in one pass, reducing processing time by 40%.

product-750-563

 

FAQ

1.Q: Does the machine support offline programming?

A: Yes. The machine is equipped with an offline programming system that allows editing of embossing paths and parameters on a computer before importing to the machine, significantly reducing changeover time.

2.Q: Can the embossing pressure be set in stages?

A: Yes. The machine supports multi-stage pressure settings, automatically adjusting pressure during a single embossing process to achieve complex effects based on different materials and patterns.

3.Q: What safety protection devices are equipped?

A: The machine is equipped with safety light curtains, emergency stop buttons, and pressure overload protection to ensure operator and equipment safety.

4.Q: How long does mold change take?

A: With quick mold change design, mold replacement takes only 15-20 minutes, effectively improving production efficiency.

5.Q: How many embossing parameter groups can be stored?

A: The machine has a built-in high-capacity memory that can store over 100 embossing parameter groups, facilitating quick recall of production recipes for different products.

6.Q: Does the machine support remote diagnosis and maintenance?

A: Yes. The machine has a built-in IoT module, allowing our engineers to perform remote fault diagnosis and software upgrades, reducing downtime.

7.Q: What are the compressed air requirements?

A: The machine requires dry compressed air at 0.6-0.8MPa with a flow rate of no less than 0.5m³/min to ensure stable operation of pneumatic components.

8.Q: Are there any special foundation requirements?

A: The machine has low vibration during operation and only requires a level concrete floor (thickness ≥150mm), eliminating the need for additional shock-absorbing foundations.

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