1. Flexible posture adjustment
Supporting dual-axis linkage for 360° rotation and 120° turn, the C-type positioner can adjust the workpiece posture in real time according to the weld position, making easy-to-operate welding angles such as flat welding and ship-shaped welding commonplace, significantly reducing welding difficulty.
In automotive crash beam welding scenarios, the C-type positioner can transform complex vertical and overhead welding into flat welding, not only making the robot welding path more stable but also increasing the weld formation qualification rate from 82% to 98%.
2. Stable quality output
Through precise posture control, it reduces molten pool deviation and workpiece deformation during the welding process, resulting in more uniform weld formation, effectively reducing the rate of defects such as porosity and cracks, and ensuring consistent welding quality.
In the welding of bogie crossbeams, a rail transit company increased the weld flaw detection qualification rate from 91% to 99.2% and reduced rework costs by 65% after adopting the C-type positioner.
3. Deeply Collaborative Robots
Positioner control programs can be embedded into robot systems to achieve synchronized and coordinated movement. During welding, the workpiece and robot move in real-time, compensating for blind spots in the robot's work area and improving the flexibility and efficiency of the workstation.
In the welding production line for new energy vehicle battery trays, a C-type positioner and a six-axis robot work collaboratively. After a single clamping operation, continuous welding of all weld seams on the tray can be achieved, increasing the capacity of a single machine by 35%.