Product Introduction

When mass-producing electronic packaging enclosures or vacuum-formed packaging, common industry challenges include "easy misalignment in separate processing, incomplete fusing of rigid materials, and the need to modify workshop layouts when changing power models". The synchronous fusing and cutting machine achieves one-step welding and cutting through servo-driven technology, avoiding dimensional errors from the source. It features a dedicated fusing module customized for hard-to-process rigid materials like APET and GAG, ensuring firm and burr-free sealed edges. All models maintain a unified size of 3000×1800×2200MM, with power options ranging from 15KW to 25KW. No production line adjustments are needed when replacing models, making multi-specification mass production both precise and efficient.

Product Features

Synchronous Processing with Zero Deviation: The servo-driven system synchronizes welding and cutting actions, achieving a positioning accuracy of ≤0.05mm. Mass-produced products maintain highly consistent sizes, eliminating the need for secondary correction.

Dedicated Adaptation for Rigid Materials: Optimized energy output curves for rigid plastics such as APET and GAG result in flat, burr-free edges after fusing, solving the traditional problems of "incomplete fusing and easy cracking of sealed edges".

Fixed Size for Easy Layout: All models share the same external dimensions with flexible power options. No production line modifications are required when replacing models, reducing site adjustment costs.

Intelligent Protection for Stability: A built-in high-sensitivity spark detection module automatically cuts off the wave when encountering material impurities or uneven thickness, protecting molds and materials. The electromagnetic shielding design meets international standards, avoiding interference with surrounding equipment.

Product Parameters

Item	YJ-SF-15KW	YJ-SF-20KW	YJ-SF-25KW
Power	15KW	20KW	25KW
Voltage	380V 50/60Hz	380V 50/60Hz	380V 50/60Hz
Frequency	27.12MHz	27.12MHz	27.12MHz
Input Power	25KVA	30KVA	35KVA
Rectifier	Silicon Diode	Silicon Diode	Silicon Diode
Electron Tube	8T85RB	8T25RB	8T40RB
Pressure	800KG	1000KG	1200KG
Interval	200MM	200MM	200MM
Inner Size	180MM	180MM	180MM
Upper Size	500×700MM	500×700MM	500×700MM
Lower Size	500×700MM	500×700MM	500×700MM
Welding Time	0.3-10S (Adjustable)	0.3-10S (Adjustable)	0.3-10S

Place Detail Page Pictures

Application Scenarios

Mass Processing of Electronic Packaging Enclosures: Electronic packaging enclosures have strict requirements for dimensional accuracy and consistency. Traditional separate processing often leads to "welding deviation and irregular cutting". The equipment's synchronous processing technology ensures a dimensional error of ≤0.05mm per batch, and the servo positioning system guarantees mass stability. Combined with multi-material adaptation, it can efficiently process enclosures made of ABS or APET, meeting the mass production standards of the electronics industry.

Mass Production of Vacuum-Formed Packaging Fusing and Sealing: Vacuum-formed packaging sealing requires a balance of firmness and aesthetics. Ordinary equipment is prone to "virtual welding of sealed edges and burrs" when processing APET hard materials. The equipment's dedicated fusing module for rigid materials optimizes energy output, resulting in firm, leak-proof and burr-free sealed edges that require no trimming. The fixed-size design adapts to standardized production lines, eliminating the need to adjust equipment placement when switching between different specifications of vacuum-formed packaging, significantly improving mass production efficiency.

FAQ

1.Can the sealed edges of 1.5mm thick GAG vacuum-formed boxes be completely leak-proof?

A: Yes. The equipment optimizes fusing parameters for GAG materials, combined with gradient pressure of 800-1200KG, ensuring tight welding at the sealed edges. Tests show it can withstand 0.5MPa air pressure without leakage, meeting the sealing standards for food and electronic packaging.

2.With a unified size for all models, can the workbench meet the processing needs of large-size blister trays?

A: Yes. The workbench is fixed at 500×700MM, covering the processing of mainstream size blister trays and electronic packaging enclosures. For larger sizes, an extended workbench can be customized without changing the main equipment size or affecting the production line layout.

3.Will the response speed of the servo drive affect high-speed mass production efficiency?

A: No. The servo drive response time is ≤0.01S, enabling quick positioning and processing switching. The 15KW model can process about 800 products per hour, and the 25KW model can reach 1200 pieces, maintaining stable accuracy during high-speed mass production.

4.Do I need to manually adjust many parameters when switching between PVC materials of different thicknesses?

A: No complex adjustments are needed. The equipment has a built-in thickness adaptive system that automatically matches fusing energy and pressure after entering the material thickness. The operation only takes 2 steps, allowing novices to quickly get started.

5.Can the sensitivity of the spark detection module be adjusted?

A: Yes, it can be adjusted. Three sensitivity levels are available: high sensitivity for thin material processing to avoid burnout, and regular sensitivity for thick material processing to ensure efficiency, balancing protection and production rhythm.

6.Does the radiation generated by the equipment during operation have an impact on operators?

A: No impact. The equipment is equipped with a fully enclosed electromagnetic shielding cover, with a radiation value of ≤0.5μT, far below the international safety standard (5μT), ensuring the health of operators during long-term operation.

7.When the 20KW model processes large blister interior parts for automobiles, can the pressure evenly cover the entire working surface?

A: Yes. It adopts a zonal pressure compensation design, with a pressure uniformity error of ≤3% on the working surface. The sealed edge strength of large interior parts is consistent between the edge and the center, without local virtual welding problems.

8.Is professional technical personnel required for mold installation and commissioning?

A: No professional technicians are needed. The mold adopts a quick-install interface and positioning pin design. Installation only requires aligning the interface and locking it. During commissioning, call the equipment's built-in corresponding product parameter library, and the entire process can be completed within 10 minutes.

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