Product Introduction

When mass-producing toothbrush blister packaging, single-station equipment forces you to wait until processing finishes before loading materials-not only slow, but also prone to blister-card misalignment from positioning vibration. Changing molds for different specs takes ages, and thin blister films often get broken down and wasted. This Toothbrush packaging machine uses a two-station turntable layout: load the next batch of toothbrushes on one side while processing the current batch on the other, eliminating waiting time entirely. Paired with a cam indexer for stable positioning, quick-release mold structure, and thin-material anti-breakdown protection, it handles both adult wide-handle toothbrushes and small children's models quickly and accurately, boosting delivery efficiency for small-to-medium batch orders.

Product Features

Dual-Station Parallel Operation (No Delays): Two stations (loading and processing) run symmetrically, with loading and processing happening at the same time. No need to wait for the previous batch to finish-capacity is at least 30% higher than single-station equipment.

Stable, Accurate Positioning (No Misalignment): Equipped with a Taiwanese cam indexer + servo motor, the turntable runs vibration-free. Blister-card positioning error stays under 0.2mm, so toothbrush packaging is neatly aligned (no skewing).

Quick-Release Molds (Fast Spec Changes): Molds use a modular quick-release design-no piles of screws to tighten. Swap to the right mold in minutes; switching between adult/children's toothbrush packaging doesn't require half a day of downtime.

Multi-Material + Thin-Material Protection: Compatible with food-contact materials (PVC, APET, etc.). Energy output is optimized for thin blister films, paired with millisecond spark detection-no material breakdown, so yield rates are much higher.

Product Parameters

Item	YJ-HF-5KW	YJ-HF-8KW	YJ-HF-12KW
Power	5KW	8KW	12KW
Voltage	220V/380V 50/60Hz	220V/380V 50/60Hz	380V (220V customizable) 50/60Hz
Frequency	27.12MHz	27.12MHz	27.12MHz
Input Power	10KVA	15KVA	22KVA
Rectifier	Silicon Diode	Silicon Diode	Silicon Diode
Electron Tube	7T62RB	7T69RB	8T85RB
Pressure	300KG	500KG	800KG
Interval	100MM	130MM	160MM
Inner Size	80MM	100MM	120MM
Upper Size	180×100MM	200×150MM	250×200MM
Lower Size	180×100MM	200×150MM	250×200MM
Welding Time	0.2-4S (Adjustable)	0.2-4S (Adjustable)	0.2-4S (Adjustable)

Place Detail Page Pictures

Core Application Scenarios

Mass Production of Blister-Card Packaging : Toothbrush packaging demands tight blister-card alignment-single-station equipment is slow and prone to misalignment. This machine's dual-station parallel operation, stable positioning, and fast mold changes (plus thin-material protection) hit 800 units/hour for adult toothbrushes; switching to children's models takes just 5 minutes. Multi-spec orders are delivered efficiently.

Blister Combination Packaging: Small items (dental floss sticks, mini makeup brushes) have multiple specs, small batches, and frequent mold changes. The machine's quick-release molds switch packaging sizes fast; multi-material compatibility handles different blister films; stable positioning avoids waste. It's perfect for small-to-medium batch, multi-category daily necessities packaging.

FAQ

1.How long does it take to switch molds between adult wide-handle and children's thin-handle toothbrush packaging?

A: Not long-quick-release molds swap in minutes. Call the preset parameters for the spec; no need to re-adjust energy/pressure-start processing right away.

2.Can food-contact PETG material (used for packaging) pass food safety tests after processing?

A: Yes. The machine uses gentle energy output for food-grade materials; no harmful substances are produced during processing, so it fully meets food packaging safety standards.

3.Can the dual stations process adult toothbrush packaging on one side and children's on the other?

A: Yes. Each station can have independent parameters and molds-process two specs at the same time, no interference. You can take different orders simultaneously.

4.Will blister-card packaging have burrs or uneven edges after processing?

A: No. The machine welds and fuses at the same time; paired with special sealing-cutting molds, edges are clean (no burrs)-no extra trimming needed.

5.Will 0.1mm thin APET blister film get broken down (burned) during processing?

A: No. The machine optimizes energy output for thin films, plus millisecond spark detection-it cuts power at the first sign of trouble, so the film won't break down.

6.Will positioning accuracy get worse as the turntable is used over time?

A: No. It uses a wear-resistant cam indexer (naturally stable structure). Even after long-term use, positioning error stays under 0.2mm-batch packaging consistency won't drop.

7.Can brand QR codes be embossed on the paper card of toothbrush packaging?

A: Yes. Customize a mold with the QR code; it embosses synchronously during processing-clear and durable, no extra printing step needed.

8.Does high-frequency radiation from the machine meet safety regulations for workshop use?

A: Yes. It has a fully enclosed electromagnetic shield; radiation levels are well below international safety standards. Long-term use in the workshop won't harm operators.

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